Planned Maintenance Shift Engineer
Company Overview
Ulster Yarns is a wholly owned subsidiary of Ulster Carpets, specializing in the textile manufacturing industry. We are committed to producing high\-quality yarns and carpets, leveraging innovative techniques and a skilled workforce.
Job Overview: To contribute to a Planned Preventive Maintenance program for Ulster Yarns to include new machine installation along with set\-up, maintenance and repair of a range of textile machinery to ensure maximum production efficiency.
Required Skills and Qualifications:
Education: An engineering related qualification or industry gained experience
Experience:
- 3 plus years of experience in maintenance planning or engineering, preference give to candidates with experience in a mill environment/textile industry particularly with carding, spinning and finishing processes
- Experience working with pneumatic equipment
- Experience with new machinery installation
- Ability to recognise, diagnose and correct faults on a range of machinery \& equipment
- Technical competence to read and interpret mechanical and electrical drawings
- Communication skills to convey SOPs, fault diagnoses and corrective actions to management, apprentices and colleagues
Leadership and Communication: Strong leadership, communication, and interpersonal skills.
Problem\-Solving: Ability to analyse complex problems and develop effective solutions.
Analytical Skills: Ability to analyse data, identify trends, and make data\-driven decisions.
Key Duties \& Responsibilities
1\. Maintenance Operations:
- Contribute to and implement PPM programmes to minimise reactive downtime.
- Maintain and repair machines in line with the planned and preventative maintenance schedule.
- Ensure that all maintenance tasks are performed safely, efficiently, and in compliance with company policies, safety standards, and industry regulations.
- Ensure machine downtime is carefully monitored, managed and reduced as necessary as well as being proactive and responsive to machine breakdowns to minimise impact on production
- Assist with the maintenance and repair of manufacturing equipment, building systems (e.g., HVAC, plumbing, electrical), and facilities infrastructure.
- Assist with coordinating and supervising contractors carrying out maintenance work or small project works.
- Diagnose and resolve faults, machine emergencies or unplanned problems in a systematic and logical manner
- Work as part of a project team on the installation of new machinery
- Develop and update Standard Operating Procedures for each machine
- Completion of work records for all maintenance activities
- Assist with maintaining an accurate and up to date inventory of all equipment and assets, ensuring spare parts are readily available.
- Conduct regular audits of assets to ensure they are properly maintained and in good working condition.
- Consider a systems approach to manage the day\-to\-day maintenance activities.
- Supervise, train and develop apprentice technicians and other colleagues
- Adopt a culture of continuous improvement, safety, and teamwork within the maintenance department.
- Ensure all maintenance activities comply with Ulster H\&S policies, HSENI guidelines and environmental regulations.
- Work in conjunction with the H\&S manager to conduct routine safety audits, risk assessments, and training to minimise workplace hazards.
- Assist with the development and enforcement of standard operating procedures (SOPs) for equipment usage and maintenance.
- Organise external statutory inspections.
- Report all safety and maintenance issues to the Manager
- Identify opportunities for improvement in maintenance processes and equipment performance.
- Collaborate with production teams to implement process improvements that enhance operational efficiency.
- Improve maintenance response times, reduce downtime, and improve equipment reliability.
- Problem solve one off and recurring issues to implement effective corrective actions
- Work within the constraints of budgets to ensure cost\-effective procurement of maintenance supplies, parts, and services
- Identify, request and purchase a range of machine parts, fixture and components in line with budget levels
Benefits:
- Additional leave
- Bereavement leave
- Casual dress
- Company events
- Company pension
- Employee discount
- Free flu jabs
- Free parking
- Life insurance
- On\-site parking
- Sick pay
- Are you available for the following working hours: Sunday to Wednesday 4 x 10\-hour shifts with a 30 minute unpaid break (38 hours) Overtime available on hours worked beyond 38 hours
- Do you have the following experience:
Experience working with pneumatic equipment
Experience with new machinery installation
Experience:
- maintenance planning or engineering: 3 years (required)
- United Kingdom (required)
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